What are the unique methods of MERCURY Car Camshaft in silent design? How to reduce the noise generated during operation to improve driving comfort?
High-performance materials and precision manufacturing processes:
MERCURY Car Camshaft uses high-performance alloy materials and significantly improves its strength, hardness and wear resistance through heat treatment processes such as quenching, carburizing and tempering to ensure stable performance in the working environment. The application of these materials and processes not only improves the durability of the camshaft, but also reduces the noise caused by material fatigue or wear.
Optimized cam profile design:
The cam profile of the camshaft is carefully designed to achieve smooth and precise valve operation, reduce wear and noise. This design ensures efficient operation of the engine under various working conditions while reducing the noise level.
Low friction technology:
Mercury Car Camshaft uses low friction technology such as roller rocker arm structure and hydraulic valve tappet, which effectively reduces friction, vibration and noise during operation. This technology not only improves fuel economy, but also extends engine life.
Application of balance shaft:
The balance shaft is a product used to balance and reduce engine vibration. Through a shaft equipped with an eccentric weight and rotating synchronously with the crankshaft, the reverse vibration force generated by the balance shaft offsets the vibration generated by the engine piston activity, thereby achieving a good balancing effect and reducing engine vibration and noise.
Silent chain and timing chain technology:
Mercury automotive camshafts use silent chain or timing chain technology to reduce chain transmission noise. These chains usually use special lubricants and low-friction materials to further reduce the noise level.
Advanced manufacturing equipment and technology:
The company has advanced manufacturing equipment and technology, such as customized multi-angle dual-axis CNC turning facilities, 35mm CNC negative radius contour processing, etc., to ensure the high precision and high quality of the camshaft. The application of these technologies not only improves production efficiency, but also ensures the quiet performance of the product.
Strict production management and quality control:
The company follows the IATF16949:2016 standard and implements multi-level and all-round quality control to ensure the consistency and high quality of each batch of products. This strict production management and quality control helps to reduce noise problems in the production process.
Environmentally friendly and sustainable production methods: The company is committed to environmental protection, reducing waste generation, and requires all partners in the supply chain to comply with strict environmental and labor standards. This sustainable production method not only helps protect the environment, but also improves the quietness of the production process.