How does Anhui KORBOR Machinery Co., Ltd.'s Motorcycle Camshaft production line achieve high-precision mass production and ensure consistency in product quality?
1. Advanced production processes and equipment
Material selection and pretreatment
Anhui KORBOR uses high-performance alloys as the main materials for camshafts. These alloys have excellent mechanical properties and wear resistance, and can meet the high strength and hardness requirements of motorcycle engines for camshafts.
Before the materials enter the production line, they will undergo strict quality inspections to ensure that the composition, performance and other indicators of the materials meet production requirements.
High-precision processing equipment
Anhui KORBOR has introduced advanced CNC machine tools, grinders and other high-precision processing equipment, which have a high level of automation and intelligence and can achieve precise processing of various parts of the camshaft.
The equipment on the production line is equipped with a high-precision measurement and detection system, which can monitor the size, shape and other parameters during the processing in real time to ensure that the processing accuracy meets the design requirements.
Heat treatment process
After the camshaft is processed, it needs to undergo a heat treatment process to improve its strength, hardness and wear resistance. KORBOR uses heat treatment processes such as tempering, carburizing, and quenching, which can significantly improve the organizational structure and performance of the camshaft.
During the heat treatment process, KORBOR strictly controls parameters such as heating temperature, holding time, and cooling rate to ensure the consistency and stability of the heat treatment effect.
Surface treatment technology
In order to further improve the wear resistance and corrosion resistance of Motorcycle Camshaft, KORBOR uses surface treatment technologies such as shot peening and nitriding. These technologies can increase the hardness and roughness of the camshaft surface and improve its service life.
2. Strict quality control system
Raw material quality control
KORBOR has established a strict raw material quality inspection system, and conducts random inspections or full inspections on each batch of raw materials entering the production line to ensure that its quality meets production requirements.
At the same time, the company has established a long-term and stable cooperative relationship with suppliers, and conducts strict quality assessment and management of suppliers to ensure the stable supply and high quality of raw materials.
Production process quality control
During the production process, KORBOR implements multi-level and comprehensive quality control measures. From raw material warehousing, processing, heat treatment to finished product inspection, every link has strict quality control standards and processes.
Workers on the production line have undergone rigorous training and are familiar with quality control standards and operating procedures. At the same time, the company is also equipped with professional quality management personnel to supervise and inspect the quality of the production process.
Finished product quality inspection
After the camshaft is processed, it needs to undergo strict finished product quality inspection. The inspection content includes dimensions, shape, hardness, wear resistance and other aspects.
KORBOR uses advanced testing equipment and methods, such as three-coordinate measuring instruments, hardness testers, etc., to accurately measure and inspect finished products. The company has also established a finished product quality traceability system to trace and handle unqualified products.
Continuous improvement and optimization
KORBOR focuses on continuous improvement and optimization of production processes and quality control systems. The company regularly conducts quality management reviews and quality improvement activities, analyzes product quality data, finds problems and makes timely improvements.
The company also actively introduces new technologies, new processes and new equipment to continuously improve production efficiency and product quality levels.
3. Efficient production management and scheduling
Production planning and scheduling
KORBOR formulates a reasonable production plan based on market demand and sales forecasts. The production plan includes production quantity, production batches, production time and other elements.
The company uses an advanced production management system to track and schedule production plans in real time. When the production plan changes, the system can automatically adjust the production process and equipment configuration to ensure the smooth completion of production tasks.
Equipment maintenance and care
KORBOR pays attention to the maintenance and care of equipment. The company has established an equipment maintenance and care system to regularly inspect and maintain the equipment. The company is also equipped with professional maintenance personnel to promptly repair and handle equipment failures.